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Advances in brazing: Science, technology and applicationsEdited by D P Sekulic, University of Kentucky, USA
Woodhead Publishing Series in Welding and Other Joining Technologies No. 80
- reviews the advances of brazing processes in joining materials
- discusses the fundamentals of brazing and considers specific materials, including super alloys, filler metals, ceramics and intermetallics
- brazing of cutting materials and structural applications are also discussed
- the book serves as a technical guide for those requiring an understanding of brazing processes
Brazing processes offer enhanced control, adaptability and cost-efficiency in the joining of materials. Unsurprisingly, this has lead to great interest and investment in the area. Drawing on important research in the field, Advances in brazing: Science, technology and applications provides a clear guide to the principles, materials, methods and key applications of brazing.
Part one introduces the fundamentals of brazing, including molten metal wetting processes, strength and margins of safety of brazed joints, and modeling of associated physical phenomena. Part two goes on to consider specific materials, such as super alloys, filler metals for high temperature brazing, diamonds and cubic boron nitride, and varied ceramics and intermetallics. The brazing of carbon-carbon (C/C) composites to metals is also explored before applications of brazing and brazed materials are discussed in part three. Brazing of cutting materials, use of coating techniques, and metal-nonmetal brazing for electrical, packaging and structural applications are reviewed, along with fluxless brazing, the use of glasses and glass ceramics for high temperature applications and nickel-based filler metals for components in contact with drinking water.
With its distinguished editor and international team of expert contributors, Advances in brazing is a technical guide for any professionals requiring an understanding of brazing processes, and offers a deeper understanding of the subject to researchers and engineers within the field of joining.
ISBN 0 85709 423 8
ISBN-13: 978 0 85709 423 0
March 2013
628 pages 234 x 156mm hardback
£180.00 / US$305.00 / €215.00

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About the editor
Dusan P. Sekulic is Secat J. G. Morris Aluminium Professor at the University of Kentucky. He is also the Director of the Brazing Research Laboratory at the Institute for Sustainable Manufacturing, which performs research for the development of cutting edge brazing technologies.
Titles which may also be of interest:
Welding and joining of magnesium alloys
Failure mechanisms of advanced welding processes
Friction stir welding
Contents
PART 1 FUNDAMENTALS OF BRAZING
PART 2 MATERIALS USED IN BRAZING
PART 3 APPLICATIONS OF BRAZING AND BRAZED MATERIALS
PART 1 FUNDAMENTALS OF BRAZING
The wetting process in brazing
N Eustathopoulos, F Hodaj and O Kozlova, SIMaP, France
- Introduction
- Wetting of solids by liquid metals and oxides
- Wetting versus brazing: general considerations
- Brazing of metals and ceramics by non-reactive and reactive alloys
- Conclusion
- References
Strength and margins of brazed joints
Y Flom, NASA Goddard Space Flight Center, USA
- Introduction
- Applicability of common failure criteria to analysis of brazed joints
- Alternative approach for developing failure assessment diagrams (FADS)
- Conclusion
- Acknowledgements
- References
Modeling of the sequence phenomena in brazing
D P Sekulic, University of Kentucky, USA
- Introduction
- Modeling brazing systems
- Finite element analysis of residual stresses in brazed structures
- Micro-scale brazing phenomena modeling
- Conclusions
- References
PART 2 MATERIALS USED IN BRAZING
Brazing of superalloys and intermetallic alloys
V F Khorunov and S V Maksymova, E O Paton Electric Welding Institute, Ukraine
- Introduction
- Brazing of superalloys on a nickel base
- Brazing of titanium aluminides
- Conclusion
- Future trends
- References
High temperature brazing: filler metals and processing
A Rabinkin, Metglas Inc, USA
- Introduction
- Features of base metal (BM) alloys used in high temperature brazing
- Brazing filler metals (BFMs) for joining high temperature base metals
- High temperature base metal brazing
- Metallurgical paths of joint formation
- Industrial applications
- References
Brazing of diamonds and cubic boron nitride
A Rabinkin, Metglas Inc, USA, A E Shapiro, Titanium Brazing, Inc, USA and M Boretius, Listemann AG, Liechtenstein
- Introduction
- Physical properties of diamond and cubic boron nitride (CBN)
- Diamond interaction with metals
- Diamond graphitization during annealing and brazing
- Wetting of diamond by metals and alloys
- Wetting of cubic boron nitride (CBN)
- Brazing filler metals and techniques for diamond joining
- Mechanical testing of diamond joints
- Brazing of cubic boron nitride (CBN)
- Brazed cubic boron nitride (CBN) products
- Conclusion
- References
Brazing of oxide, carbide, nitride and composite ceramics
H Peng, Harbin Institute of Technology, China
- Introduction
- Difficulties with brazing of ceramics brazing and their solutions
- Brazing of oxide ceramics
- Brazing of nitride ceramics
- Brazing of carbide ceramics
- Brazing of carbon-carbon (C/C) composites
- Conclusion
- References
Brazing of nickel, ferrite and titanium-aluminum intermetallics
H Peng, Harbin Institute of Technology, China
- Introduction
- Physical properties and brazing properties of Ni-Al system intermetallics
- Physical properties and brazing properties of Fe-Al intermetallics
- Physical properties and brazing properties of Ti-Al intermetallics
- Brazing between Ti-Al intermetallics
- Conclusion
- References
Brazing of aluminium and aluminium to steel
V F Khorunov and O M Sabadash, E O Paton Electric Welding Institute, Ukraine
- Introduction
- Brazing of aluminium and its alloys using reactive refluxes
- Brazing of aluminium to stainless steel
- Arc flux brazing of aluminium to galvanized steels
- Soldering of aluminium
- Conclusion and future trends
- References
Controlled atmosphere brazing of aluminum
H Zhao, Creative Thermal Solutions, Inc, USA and R Woods, Pleasanton, California, USA
- Introduction
- Applications of controlled atmosphere brazing (CAB) of aluminum
- Materials involved in controlled atmosphere brazing (CAB) of aluminum
- Oxide and flux
- Controlled atmosphere brazing (CAB) process
- Corrosion in controlled atmosphere brazing (CAB) brazed heat exchangers
- References
Active metal brazing of advanced ceramic composites to metallic systems
R Asthana, University of Wisconsin-Stout, USA, and M Singh, NASA Glenn Research Center, USA
- Introduction
- Brazing of dissimilar materials
- Brazing of ceramic-matrix composites
- Conclusions
- Acknowledgement
- References
Brazing of metal and ceramic joints
S Hausner and B Wielage, Chemnitz University of Technology, Germany
- Introduction
- Brazing of metal and ceramic
- Brazing of metalized ceramic
- Active brazing of metal-ceramic compounds
- Influencing the mechanical properties of brazed metal-ceramic compounds
- Preparation and execution of the brazing process
- Examination methods for brazed metal-ceramic compounds
- Example for an active brazed metal-ceramic compound
- Induction brazing of metal-ceramic compounds
- Conclusion
- Acknowledgments
- References
Brazing of carbon-carbon (C/C) composites to metals
T-T Ikeshoji, TITECH, Japan
- Introduction
- Carbon-carbon composites
- Brazing filler alloys for brazing of carbon-carbon composites and metals
- Anisotropy of carbon-carbon composites and their brazing with metals
- Indirect methods for brazing carbon-carbon composites to metals
- Conclusion
- References
PART 3 APPLICATIONS OF BRAZING AND BRAZED MATERIALS
Brazing of cutting materials
W Tillmann, A Elrefaey and L Wojarski, Technical University of Dortmund, Germany
- Introduction
- Cutting materials
- The main factors controlling the quality of joints
- Brazing filler metals
- Induced stresses in brazed joints
- Case studies
- Conclusion and future trends
- References
Coating techniques using brazing
H Krappitz, Innobraze, Germany
- Introduction
- Fundamentals of brazed coatings
- Classification of brazed coatings
- Functional coatings
- Conclusion
- References
Metal-nonmetal brazing for electrical, packaging and structural applications
C A Walker, Sandia National Laboratories, USA
- Introduction
- Designing and specifying a brazement
- Metallization Schemes
- Brazing Method Selection
- Performing the brazing operation
- Testing the braze
- Test results and analysis for select material sets
- Additional metal-nonmetal brazing resources
- Future trends
- References
Glasses and glass ceramics as brazing materials for high temperature applications
M Salvo, V Casalegno, S Rizzo, F Smeacetto, A Ventrella and M Ferraris, Politecnico di Torino, Italy
- Introduction
- Glass and glass-ceramic sealants for solid oxide fuel cells
- Glass and glass-ceramic joining for SiC-based materials
- References
Brazing of nickel-based filler metals for pipes and other components in contact with drinking water
J Hoyer and B Wielage, Chemnitz University of Technology, Germany
- Introduction: brazing filler metals for corrosion resistant applications
- Materials and components in drinking water installations
- Current drinking water regulations and standards
- Test rig and samples
- Test results
- Conclusion
- References
Fluxless brazing of aluminium
D K Hawksworth, Sapa Group, Canada
- Introduction
- Definition of fluxless brazing
- Controlled atmosphere brazing process limitations
- Background chemistry and metallurgy influencing fluxless brazing
- Fluxless brazing processes
- Conclusion: a summary of fluxless brazing processes
- References
