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This item is in: Materials > Corrosion and surface engineering > Corrosion

Jacket image for Corrosion prevention of magnesium alloys – Woodhead Publishing
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Corrosion prevention of magnesium alloys

Edited by G-L Song, General Motors R&D Center, USA and University of Queensland, Australia

Woodhead Publishing Series in Metals and Surface Engineering No. 58

 - chapters provide an overview of surface cleaning and pre-conditioning
 - examines processes to improve the corrosion resistance of magnesium alloys, including laser treatments and chemical conversion and electrochemical anodization
 - discusses cold spray, sol-gel and electrophoretic coatings
 - provides a number of useful case studies investigating the application of preventative techniques for automotive and medical applications

Magnesium (Mg) alloys are receiving increasing attention due to their abundance, light weight, castability, formability, mechanical properties and corrosion performance. By selecting the appropriate combination of materials, coatings and surface modifications, their corrosion resistance can be greatly enhanced. Corrosion prevention of magnesium alloys is a comprehensive guide to the effective prevention of corrosion in these important light metals.

Part one discusses alloying, inhibition and prevention strategies for magnesium alloys as well as corrosion and prevention principles. Part two reviews surface treatment and conversion. Beginning with an overview of surface cleaning and pre-conditioning, the book goes on to discuss the use of surface processing and alloying, laser treatments, chemical conversion and electrochemical anodization to improve the corrosion resistance of magnesium alloys. Coatings are then the focus of part three, including varied plating techniques, cold spray coatings, gel and electroless electrophoresis coatings. Finally, the book concludes in part four with a selection of case studies investigating the application of preventative techniques for both automotive and medical applications.

With its distinguished editor and international team of expert contributors, Corrosion prevention of magnesium alloys is a key reference tool for all those working with magnesium and its alloys, including scientists, engineers, metallurgists, aerospace and automotive professionals, and academics interested in this field.

ISBN 0 85709 437 8
ISBN-13: 978 0 85709 437 7
February 2013
586 pages  234 x 156mm  hardback  
£175.00 / US$300.00 / €210.00
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About the editor

Guang-Ling Song is currently a Research Scientist in ORNL National Lab, USA after 5 years working for General Motors Global Research and Development. He is also an Adjunct Professor at the University of Queensland, Australia, known internationally for his research in the field of corrosion and corrosion protection.

Titles which may also be of interest:
Corrosion of magnesium alloys
Corrosion control in the aerospace industry
Surface engineering of light alloys
Fundamentals of magnesium alloy metallurgy


Contents

PART 1 ALLOYING AND INHIBITION
PART 2 SURFACE TREATMENT AND CONVERSION
PART 3 COATINGS
PART 4 CASE STUDIES

PART 1 ALLOYING AND INHIBITION

Corrosion behaviour and prevention strategies for magnesium (Mg) alloys
G-L Song, General Motors Corporation, USA
 - Introduction
 - Corrosion characteristics and implications in protection
 - Corrosion mitigation strategy
 - Selection of corrosion protection techniques
 - Future trends
 - References

Corrosion performance of magnesium (Mg) alloys containing rare-earth elements
J Meng, W Sun, Z Tian, X Qiu and D Zhang, Chinese Academy of Sciences, China
 - Introduction
 - Factors affecting the Mg-RE alloy corrosion reaction
 - Structural analysis of Mg-RE alloys containing Ce or La
 - Structural analysis of Mg-RE alloys containing Y
 - Structural analysis of Mg-RE alloys containing Nd
 - Structural analysis of Mg-RE alloys containing Gd
 - The effect of the cathode area and current density on corrosion
 - Conclusions
 - References

Corrosion inhibition of magnesium (Mg) alloys
X -P Guo, Huazhong University of Science and Technology, China, G-L Song, General Motors Corporation, USA, J-Y Hu and D-B Huang, Huazhong University of Science and Technology, China
 - Introduction
 - Inhibitors for magnesium
 - The behaviour of different inhibitors on magnesium and its alloys
 - The influence of inhibitors on other materials
 - Inhibition and other corrosion protection techniques
 - Conclusions and future trends
 - References

PART 2 SURFACE TREATMENT AND CONVERSION

Surface cleaning and pre-conditioning surface treatments to improve the corrosion resistance of magnesium (Mg) alloys
D Höche, Helmholtz-Zentrum Geesthacht Centre for Materials and Coastal Research, Germany, A Nowak and T John-Schillings, Henkel AG & Co KGaA, Germany
 - Introduction
 - Principles of physical or mechanical cleaning
 - Principles of chemical cleaning
 - Application of cleaning solutions to achieve the desired finish
 - Conclusion and sources of further information and advice
 - References

Surface processing and alloying to improve the corrosion resistance of magnesium (Mg) alloys
G-L Song, General Motors Corporation, USA and Z Xu, Meda Engineering, USA
 - Introduction
 - Surface processing techniques to improve corrosion resistance
 - Effect of surface processing and corrosion
 - Alloying and corrosion resistance
 - Conclusions and future trends
 - Acknowledgements
 - References

Laser treatment to improve the corrosion resistance of magnesium (Mg) alloys
J Dutta Majumdar and I Manna, Indian Institute of Technology, Kharagpur, India
 - Introduction
 - Surface engineering for combating corrosion
 - Laser surface alloying for combating corrosion
 - Laser surface cladding for combating corrosion
 - Conclusions and future trends
 - Acknowledgement
 - References

Micro-arc oxidation (MAO) to improve the corrosion resistance of magnesium (Mg) alloys
B L Jiang and YF Ge, Xi’an University of Technology, China
 - Introduction
 - Micro-arc oxidation fundamentals
 - Techniques for the MAO process
 - Corrosion resistance properties of MAO coating
 - Applications, industrial MAO processing and exploration of new processes
 - Future trends
 - Acknowledgements
 - References

Anodization of magnesium (Mg) alloys to improve corrosion resistance
S A Salman, Nagoya University, Japan and Al-Azhar University, Egypt, and M Okido, Nagoya University, Japan
 - Introduction
 - Anodization treatment
 - Effects of anodizing parameters
 - Commercial magnesium anodizing processes
 - Other methods and recent developments in anodising treatment of magnesium
 - Applications of magnesium alloys
 - Future trends
 - Sources of further information and advice
 - References

Anodization and corrosion of magnesium (Mg) alloys
G-L Song, General Motors Corporation, USA and Z Shi, The University of Queensland, Australia
 - Overview of anodizing techniques
 - Characteristics of anodizing behaviour
 - Anodized coating/film
 - Influencing factors
 - Anodizing mechanism
 - Corrosion of anodized magnesium (Mg) alloys
 - Application examples
 - References

Corrosion-resistant coatings for magnesium (Mg) alloys
X-B Chen, MA Easton and N Birbilis, Monash University, Australia, H-Y Yang, Shanghai Jiao-tong University, China and TB Abbott, Magontec Pty Ltd, Australia
 - Introduction
 - Conversion coatings for Mg alloys: chromate and phosphate coatings
 - Conversion coatings for Mg alloys: fluoride (F) and stannate coatings
 - Conversion coatings for Mg alloys: rare earth (RE) and other coatings
 - Coating pretreatment processes
 - Evaluation of the coating (corrosion) performance
 - Conclusions
 - References

PART 3 COATINGS

Corrosion-resistant electrochemical plating of magnesium (Mg) alloys
X-B Chen, MA Easton and N Birbilis, Monash University, Australia, H-Y Yang, Shanghai Jiao-tong University, China and TB Abbott, Magontec Pty Ltd, Australia
 - Introduction
 - Aqueous plating: pretreatment, undercoating and electroplating
 - Electroless Ni-P plating
 - Platings from non-aqueous electrolytes
 - Evaluation of coatings
 - Conclusions
 - References

Plating techniques to protect magnesium (Mg) alloys from corrosion
K Azumi, Hokkaido University, Japan and H H Elsentriecy, Central Metallurgical Research and Development Institute, Egypt, and J Tang, Hokkaido University, Japan
 - Introduction
 - Coating processes
 - Electroplating of Al from a non-aqueous plating bath
 - Conclusions
 - References

Electroless nickel-boron plating to improve the corrosion resistance of magnesium (Mg) alloys
Z-C Wang, L Yu and Z-B Qi, Xiamen University, China and G-L Song, General Motors Corporation, USA
 - Introduction
 - Electroless Ni-B plating process and deposition mechanisms
 - Ni-B plating characterization
 - Applications and future trends
 - References

Electrodeposition of aluminium (Al) on magnesium (Mg) alloys in ionic liquids to improve corrosion resistance
W-T Tsai and I-W Sun, National Cheng Kung University, Taiwan
 - Introduction
 - Basics for ionic liquid plating
 - Electrochemical characteristics of AlCl3–EMIC ionic liquids
 - Material characteristics
 - Electrochemical and corrosion resistance of aluminum (Al) and aluminum/zinc (Al/Zn)-coated magnesium (Mg) alloys
 - Conclusions
 - Acknowledgment
 - References

Cold spray coatings to improve the corrosion resistance of magnesium (Mg) alloys
V K Champagne and B Gabriel, US Army Research Laboratory, USA and J Villafuerte, CenterLine (Windsor) Ltd, Canada
 - Introduction
 - Cold spray technology
 - Cold spray commercial equipment
 - Corrosion protection by cold spray
 - Conclusions
 - References

Electroless electrophoresis coatings to improve the corrosion resistance of magnesium (Mg) alloys
G-L Song, General Motors Corporation, USA
 - Introduction
 - Electroless electrophoresis coating of Mg
 - Coating protection performance
 - Factors influencing the formation of electroless electrophoresis coatings
 - Potential applications of electroless electrophoresis coatings
 - Conclusions and future trends
 - Acknowledgements
 - References

Sol-gel coatings to improve the corrosion resistance of magnesium (Mg) alloys
Q Li, Southeast University, China
 - Introduction
 - Sol-gel coatings and how they improve the corrosion resistance of Mg alloys
 - Applications of sol-gel coatings
 - Future trends
 - References

PART 4 CASE STUDIES

Magnesium (Mg) corrosion protection techniques in the automotive industry
G S Cole, LightWeightStrategies LLC, USA
 - Introduction
 - Corrosion of magnesium
 - Preventing corrosion
 - The use of coatings in corrosion prevention
 - Applications of corrosion mitigation for magnesium automotive parts
 - Future trends
 - References

Control of biodegradation of magnesium (Mg) alloys for medical applications
K Yang and L Tan, Chinese Academy of Sciences, China
 - Introduction
 - Mg alloys studied for medical applications
 - Corrosion/biodegradation of Mg alloys in the body environment
 - Corrosion control techniques for biodegradable Mg alloys
 - Future trends
 - References

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