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This item is in: Materials > Biomaterials > Technologies and performance

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Joining and assembly of medical materials and devices

Edited by Y N Zhou, University of Waterloo, Canada and M D Breyen, Medtronic Inc, USA

Woodhead Publishing Series in Biomaterials No. 54

 - Introduces joining methods in medical applications including microwelding and considers the effects of sterilization on the resulting joints and devices
 - considers the joining, assembly and corrosion performance of medical metals including shape memory alloys, platinum alloys and stainless steel wires
 - considers the joining and assembly of medical plastics including multiple welding methods, bonding strategies and adhesives
 - considers the joining of biomaterial and tissue implants including metal-ceramic joining techniques and adhesives and sealants for tissue, bone and tooth

As medical devices become more intricate, with an increasing number of components made from a wide range of materials, it is important that they meet stringent requirements to ensure that they are safe to be implanted and will not be rejected by the human body. Joining and assembly of medical materials and devices provides a comprehensive overview of joining techniques for a range of medical materials and applications.

Part one provides an introduction to medical devices and joining methods with further specific chapters on microwelding methods in medical components and the effects of sterilization on medical materials and welded devices. Part two focuses on medical metals and includes chapters on the joining of shape memory alloys, platinum (Pt) alloys and stainless steel wires for implantable medical devices and evaluating the corrosion performance of metal medical device welds. Part three moves on to highlight the joining and assembly of medical plastics and discusses techniques including ultrasonic welding, transmission laser welding and radio frequency (RF)/dielectric welding. Finally, part four discusses the joining and assembly of biomaterial and tissue implants including metal-ceramic joining techniques for orthopaedic applications and tissue adhesives and sealants for surgical applications.

Joining and assembly of medical materials and devices is a technical guide for engineers and researchers within the medical industry, professionals requiring an understanding of joining and assembly techniques in a medical setting, and academics interested in this field.

ISBN 1 84569 577 1
ISBN-13: 978 1 84569 577 4
May 2013
580 pages  234 x 156mm  hardback  
£170.00 / US$290.00 / €205.00
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About the editors

Professor Norman Zhou is the Director of the Centre for Advanced Materials Joining (CAMJ) at the University of Waterloo, Canada, where he also holds the Canada Research Chair in Microjoining.

Mark Breyen is the Director, Core Technologies at Medtronic Inc., USA.

Titles which may also be of interest:
Bioceramics and their clinical applications
Biomedical polymers
Biomedical composites
Drug-device combination products
MEMS for biomedical applications


Contents

PART 1 FUNDAMENTALS OF JOINING AND ASSEMBLY IN MEDICAL MATERIALS AND DEVICES
PART 2 JOINING AND ASSEMBLY OF MEDICAL METALS
PART 3 JOINING AND ASSEMBLY OF MEDICAL PLASTICS
PART 4 JOINING AND ASSEMBLY OF BIOMATERIAL AND TISSUE IMPLANTS

PART 1 FUNDAMENTALS OF JOINING AND ASSEMBLY IN MEDICAL MATERIALS AND DEVICES

Introduction to medical materials and devices
J J Ramsden, Collegium Basilea, Switzerland
 - Introduction
 - The anatomy of interaction
 - Materials for drug delivery
 - The metrology of biocompatibility
 - Conclusion
 - Future trends
 - Sources of further information
 - References

Introduction to joining methods in medical applications
L Quintino, Technical University of Lisbon, Portugal
 - Introduction
 - Welding processes
 - Adhesive bonding
 - Examples of applications
 - References

Microwelding methods in medical components and devices
K J Ely, GlaxoSmithKline Corporation, P Hall, Boston Scientic Corporation, USA and Y Zhou, University of Waterloo, Canada
 - Introduction
 - Materials challenges
 - Medical components and devices
 - Joint design and process selection
 - Testing and verification
 - Conclusion and future trends
 - References

The effects of sterilization on medical materials and welded devices
W J Rogers, Consultant, USA
 - Introduction to sterilisation
 - Sterilisation methods
 - The effects of sterilizing on different materials
 - The effects of sterilising on welded joints
 - Selecting a suitable sterilisation method
 - Conclusion
 - Sources of further information
 - References

PART 2 JOINING AND ASSEMBLY OF MEDICAL METALS

Micro-welding of shape memory alloys
I Khan, Smart Alloys, Canada and Y Zhou, University of Waterloo, Canada
 - Introduction
 - Fundamental of Nitinol (NiTi) shape memory alloys
 - Micro-welding of NiTi
 - Future trends
 - Conclusion
 - References

Joining of platinum (pt) alloys and stainless steel wires for electronic medical devices
A Pequegnat and Y Zhou, University of Waterloo, Canada
 - Introduction
 - Material properties
 - Material challenges in joining
 - The crossed-wire joint
 - Joining processes
 - Future trends
 - Conclusion
 - References

Evaluating the corrosion performance of metal medical device welds
S C Kelley and D Untereker, Medtronic, Inc, USA
 - Introduction
 - Measurements of corrosion
 - Direct measurements of corrosion current
 - Considerations when gathering corrosion data
 - Test sample preparation
 - Instrumentation and equipment
 - Interpretation of data
 - Mitigations for weld corrosion
 - Future trends
 - Sources of further information
 - References

Laser hermetic welding of implantable medical devices
J Xie, Advanced Bionics, USA
 - Introduction
 - Hermetic sealing techniques
 - Laser conduction welding
 - Focused laser beams
 - Laser welding parameters
 - Requirements for laser hermetic welds
 - Conclusion and future trends
 - References

Validating hermeticity in welded metallic implantable medical devices
K J Ely, GlaxoSmithKline Corporation, USA
 - Introduction
 - The physics of leak rates
 - Measurement of leak rates – testing and verification
 - Determining leak rate based on helium content
 - References

PART 3 JOINING AND ASSEMBLY OF MEDICAL PLASTICS

Overview of welding methods for medical plastics
H J Yeh, Amgen Inc, USA
 - Introduction
 - Fundamental processes of plastics welding
 - Medical plastics and weldability
 - Part and joint design
 - Processes with external heating
 - Processes with internal heating
 - Processes with implant welding
 - Potential impacts from other manufacturing processes
 - Special applications for welding of medical plastics
 - References

Ultrasonic welding of medical plastics
H J Yeh, Amgen Inc, USA
 - Introduction
 - Ultrasonic welding processes fundamentals
 - Ultrasonic welding process parameters and control
 - Weldability
 - Horn design
 - Part and joint design
 - Process optimization
 - Other specific applications
 - Troubleshooting
 - Advantages and limitations of ultrasonic welding
 - References

Radio frequency (RF)/dielectric welding of medical plastics
H J Yeh, Amgen Inc, USA
 - Introduction
 - Dielectric heating fundamentals
 - Dielectric welding/sealing process description and process parameters
 - Key factors affecting sealing process and seal quality
 - Weldability
 - Testing approaches for seals and dielectric sealing process
 - RF welding process advantages limitations and future trends
 - References

Transmission laser welding strategies for medical plastics
I Jones, TWI Ltd, UK
 - Introduction
 - Advantages and limitations of laser welding
 - Process description
 - Main welding parameters and effects
 - Forms of equipment
 - Weldable materials
 - Joint designs
 - Monitoring and quality control
 - Applications
 - References

Bonding strategies and adhesives for joining medical device components
K Chaffin, C Taylor and T Grailer, Medtronic Inc, USA
 - Introduction
 - Designing a joint with adhesive
 - Mechanisms of adhesion
 - Adhesion promotion
 - Types of adhesives used in medical devices
 - Conclusion
 - Sources of further information and advice
 - References

PART 4 JOINING AND ASSEMBLY OF BIOMATERIAL AND TISSUE IMPLANTS

Advanced metal-ceramic joining techniques for orthopaedic applications
G Sala, Aerospace Engineering Department, Italy
 - Introduction
 - The challenges of joining metals to ceramics
 - Mechanical joining techniques
 - Direct and indirect bonded joining techniques
 - Active brazing joining techniques
 - Sources of further information and advice
 - Future trends
 - References

Tissue adhesives and sealants for surgical applications
P Jarrett, Ocular Therapeutix, USA and A Coury, Coury Consulting Services, USA
 - Introduction
 - Principles of tissue adhesives and sealants
 - Definitions and general considerations
 - Mechanisms of bonding
 - Application methods
 - Synthetic bioresorbable sealants
 - Commercial resorbable synthetic sealants and adhesives
 - Commercial Resorbable Bio-Derived Sealants and Adhesives
 - Commercial biostable bio-derived sealants and adhesives
 - Commercial biostable synthetic sealants and adhesives
 - Conclusion
 - Sources of further information and advice
 - References

Antibacterial adhesives for bone and tooth repair
E A Abou Neel, King Abdulaziz University, Saudi Arabia, Tanta University, Egypt and University College London, UK, and A M Young, University College London, UK
 - Introduction to tooth repair
 - Introduction to bone repair
 - Future trends
 - Acknowledgment
 - References

Testing bond strength: the case of dental biomaterials
V Noort, Institution, Country
 - Introduction
 - Rationale for bond strength testing
 - Classification of dental adhesive testing techniques
 - Behavioural adhesive tests
 - Structural adhesive tests
 - Future trends
 - Conclusion
 - References

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